High End Carbonated Soft Drink Filling Plant / Bottling Machinery  General informationThis series of equipment is used in the production of gas-containing beverages, such as Coca-Cola, Sprite, Fanta  Etc. This machine is washing, filling and capping 3-in-1, This machine is suitable for all kinds of bottle types. It adopts suspension air conveyor. When change the bottle, It only needs to adjust the conveying width, which is more efficient and labor-saving. This machine adopts isobaric filling type, which is faster and more stable. The machine adopts advanced PLC programming control system, and the electrical components adopt internationally renowned brands. The design of the whole machine is scientific and reasonable, with high output and low failure rate.  

Project name	Complete solution of carbonated drink production line, including: - Water treatment system- Carbonated drink processing line- Carbonated drink filling system- Bottled drink packing system- PET bottle blow molding system-  Conveyor system- Spare parts- Installation tools
Water source	Fresh water (well water, river water, snow water etc. )
Machine layout	Freely design
Production capacity	1000-24000BPH
Bottle type	330ml-2000ml
Bottle shape	Freely designed
Cap type	Plastic screw cap
Filling liquid	Water, juice, non-carbonated drink etc
Filling pressure	Counter pressure pressure
Filling temperature	Low temperature
Labeling manner	Sleeve labeling machine
Heating manner	Steam heat and shrinking
Packing type	Shrink wrapping
Shrinking manner	Electric heating
Shrinking format	Customize
Voltage	Customize
CO2	Prepared by client in local

Working principleWhen bottles are sent to the machine by conveyor continuously, they firstly are deliveried to the receiving wheelby air-slide conveyor and then to washing part. The bottle clamps hold the bottles and trun over 180° C to wash, then return back to their original position afterenough washing and drying. The bottles are sent to the middle thumb wheel 1  And to the filling part to be filled, then moved by middle thumb wheel 2  And reach to capping part to be capped, at the same time, cap trimmersends caps to the top of the bottles and capper screws caps. Bottles are sent to the conveyor chain by the out stirring wheel to next working position. Characteristics1) Monoblock structure, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier. 2) Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination. 3) High speed and large flow filling valve assures the high filling speed and exact fluid level. 4) Parts contact with the liquid are all of excellent stainless steel or food level plastic. The electric system is of international brand and achieves the national food sanitary standard. 5) The bottle-out starwheel is of screwdown shape. When bottle size is changed, there is no need to adjust the transferring chain's height. Technical Specifications 

Complete solution of carbonated drink production line 2000BPH - 24000BPH				PH≥ 4.6Carbonated drink
Mineral	Shape	Filling volume	Filling level (mm)	Neck type
PET bottle	Round or square bottle	100-2000ml	Distance from bottle neck	Basing on the real sample
Bottle type	Diameter ≤ 105mm; Height ≤ 335mm
	Changeovers will be needed if having different bottle; Regarding the bottle in square shape, the bottle separating system will be needed;
Labeling manner		Packing system		Palletizing system
		Package	Format
Hot glue OPPPVC shrink labelFull label / Half labelManual type / Auto type		ManualFilm shrinkerWrap aroundPackerRobert packingMachine	1*22*33*44*63*5	ManualLow position gantryPalletizerRobert PalletizerHigh position gantryPalletizerSingle arm palletizerManual palletizer
Working environment		Temperature: 10-40 degrees Celsius; Humidity: No dew
Power supply		380V 3phase 50HZ / Customize

 

Model	DCGF14-12-5	DCGF18-18-6	DCGF24-24-8	DCGF32-32-10	DCGF40-40-12
Capacity (500ml/bottle/h)	1000-3000	3000-6000	6000-8000	8000-10000	10000-15000
Filling precision	≤ +5mm(liquid level)
Filling pressure(Mpa)	≤ 0.4
Filling temperature(º C)	0-5
Total power	4.5	5	6	8	9.5
Weight(kg)	2400	3000	4000	5800	7000
Overall dimensions(mm)	2200*1650*2200	2550*1750*2200	2880*2000*2200	3780*2200*2200	4050*2450*2200

Electric configurations 

	Item	Parts Name	Brand	Brand
	1	PLC	SIEMENS	Germany
	2	Inverter
	3	Touch Screen
	4	Switch
	5	Contactor
	6	Relayer
	7	Solenoid Valve	AIRTAC	Taiwan
	8	Drive motor	FEITUO	Swiss
	9	Reducer	CNP	China
	10	Water Pump	SKF	China
	11	Main Bearing	AUTONICS	Sweden
	12	Sensor	AIRTAC	Korea
	13	Air component	ABB	Taiwan

Detailed photosWashing partCarbonated drinks filling machine is rotary washing machine, which mainly use for beverage such as carbonated drink, new bottle enter the equipment by star wheel, through clip and overturn mechanism make bottle down, after washing, it overturn bottle up automatically, then convey to the filling part by star steel, the main material and washing clip is stainless steel. Filling partThe filling part is manly composed of a  Filling valve and filling transmission parts. The washed bottle reachesthefilling position via the bottle shifting wheel. In the mean time, the bottle clamping plate of the filling machine willclamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When theliquid level of the bottle reaches the trachea of the filling valve, the filling will stop. Capping partThe capping part consists of screw heads, capping transmission part, a  Sorting part and an under cover tube parts. The bottle which has finished filling will enter the capping position via the driving wheel.   Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.   Complete Production Line1, Water treatment system:   RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Water storage tanks. 2, Beverage processing system:   Syrup melting tank, Mixing tanks, Filter, Juice sterilizing machine, Homogenizer, Beverage drink pumps, CIP cleaning system3, CO2 mixerCarbonated beverage mixing machine structure reasonable, the mix precision is high, CO2  Mixes fully, has two times of cooling, two carbonation merits. Mainly is suitable for kinds of carbonic acid drink's mix processing, also may use in the paste drink, the fermentation drink and so on other soft drinks' mix processing. 4, Pasteurizer: Bottle inverse machine, Bottled juice sterilizing tunnel5, Final packing system: Shrink wrapping machine6, PET bottle blowing system: Automatic PET bottle blowing machine, Preform unscrambler and elevator, Auxiliary machinesOur ServiceThe sample service1. We can send you the  video  Of the running machine. 2. You are always welcome to come to  visit our factory, and you may see the operation of the machines here. We will make the arrangement to pick you up when you come. 3. If we get  The permission of the customer who has brought the machines from us, we can tell you their contact information, you can  Go to  visit their factory.   Customized service1. We can  Design the machines  According your requirements(material, power, filling type, the kinds of the bottles, and so on). 2. At the same time we will  Give you our  professional suggestion. After-sales service1. We will provide the  bill of load  On time  To make sure you can get the machine quickly. 2. When you finish the Preparation conditions, our engineer will go to your factory for the installation, testing and also training. 3. We provide  one year warranty  With spare parts free.